Case study of lead-copper alloy machining - PCD tooling for shafts-WSS Precision Tools (Shanghai) Co., Ltd.

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Case study of lead-copper alloy machining - PCD tooling for shafts


A raw material that can be machined with high precision, suitable for finishing operations where good surface finish and dimensional accuracy are required. Reduced boundary wear and a smooth finish with excellent surface smoothness. A versatile raw material for general hardened steel fabrication. A metal coating with strong adhesion characteristics has been selected to reduce delamination, allowing for smoother production and longer tool life.
       


       

The optimised solution enables efficient boring of common steel.

High strength peripheral cutting edge

Relatively large edge processing


       

The cases are as follows        


       

Tool drawing number: 070042

Workpiece name: Shaft shank

Workpiece material: lead-copper alloy

Workpiece diameter:φ110

Roughness:Ra0.8

Machining method: Boring

Machining process: Boring of inner arc surface


         

            

       

Tool brands

WSS

Other brands

Specification

PCD insert tools

PCD insert tools

VC(m/min)

2500m/min

2500m/min

f(mm/rev)

0.24mm/rev

0.3mm/rev

Ap(mm)

0.3mm

0.3mm

T/L(Longevity)

10700Pieces

8000Pieces