Machining Solution Of Brake System-WSS Precision Tools (Shanghai) Co., Ltd.

Industry Solutions

Applications and Solutions

Application Know-how

  Automotive

TransmissionTurbochargersAutomotive steering accessoriesPistonsBrake Calipers
Valve seatsClutch discsSprocketsOil distribution discsIntake/exhaust valve guides
Gear bushingsWheel bearingsOil injection nozzlesOutput shaftsAutomotive brake valves
Brake discsBall cagesDifferentialsEngineOil sump
Turbocharger Housing


Machining Solution Of Brake System


Solution features


◾Indexable inserts are used at all major cutting points, and most are ISO inserts for easy management.

◾Composite tools tailored to the automotive braking system, which are highly efficient and significantly reduce manufacturing costs. 

◾Precise groove profile inserts, exclusively manufactured for non-standard inserts, which perform well in cutting.

◾Continuously optimised complete solutions, fully implemented to improve efficiency and save costs throughout manufacturing. 

◾Meet the high efficiency. requirements of top automotive component manufacturers.








01

Cylinder Body Machining


◾Tangential triple-edge with dense tooth design to achieve high cycle times and low costs. Also available as a flush-mounted triple-edge tool for low-power machines

◾Advanced insert materials with multiple groove and fillet options

◾Low cost per part and good machining stability


◾ISO standard insert design for rough boring

◾Inclusion of negative tool inspection inserts

◾Economical and greatly improved process safety


02

Master Cylinder Bores Rough Boring








03

Dust-proof And Sealing Groove Processing


◾Cap and saw insert configuration for different workpiece diameters

◾Composite body material, unique insert design and excellent vibration damping for stable machining and longer tool life



04

Orifice Chamfering

◾ISO standard insert design Multi-edged clamp construction for

◾efficient and economical use








05

Master Cylinder Bores Fine Reaming


◾High efficiency and process stability of the multi-edge reamer for optimum efficiency

◾3D adjustable shank for reamer mounting accuracy, ensuring machining accuracy and tool life



06

Trunnion Machining

◾The tangential, dense-tooth design of the milling tool plate allows for simultaneous machining of the upper and lower faces for efficient machining








07

Caliper Tail Milling


◾Set of milling high-efficiency cutters for easy, simple and reliable operation

◾Multi-flute inserts with high cost performance




08

End Slot Processing

◾The combination of negative and profiled inserts with precise end-slot line engagement ensures extremely high machining efficiency

◾The inserts are all screw-locked for easy handling